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Leeds Dental Institute, Leeds, UK
Address for correspondence: Joanne Russell, Orthodontic Department, Leeds Dental Institute, Clarendon Way, Leeds LS2 9LU Email: joannesrussell{at}yahoo.co.uk
| Abstract |
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Key words: Aesthetic brackets, ceramic/monocrystalline/polycrystalline brackets, plastic/polycarbonate brackets
| Introduction |
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| Plastic brackets |
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To compensate for the lack of strength and rigidity of the original polycarbonate brackets, high-grade medical polyurethane brackets and polycarbonate brackets reinforced with ceramic or fibreglass fillers and/or metal slots have been recently introduced and are becoming increasingly popular. Polycarbonate brackets with metal reinforced slots demonstrate significantly less creep than conventional polycarbonate brackets4
although torque problems still exist. Approximately 15% loss in torque over 24 hours has been observed with both ceramic reinforced and metal lined polycarbonate brackets.5
However, the performance of these brackets is significantly better than polycarbonate brackets and they probably have the potential to challenge ceramic brackets with future development. When comparing torque deformation characteristics of seven commercially available plastic brackets against stainless steel brackets, Sadat-Khonsari et al.6
showed that metal slot reinforced brackets were subjected to the lowest degree of deformation, followed by pure polyurethane, pure polycarbonate and fibreglass reinforced polycarbonate brackets. Ceramic reinforced polycarbonate brackets showed the highest deformation under torque stresses. The addition of ceramic and fibreglass in the plastic brackets also failed to improve the torque stability of the polycarbonate brackets and pure polyurethane brackets showed no significant difference from pure polycarbonate at optimal torque. A comparison with stainless steel brackets illustrated that plastic brackets are only suited for clinical application if they have a metal slot.
Self-ligating aesthetic brackets are a further recent development. Polycarbonate self-ligating brackets have been shown in vitro to generate significantly greater static and kinetic frictional forces than stainless steel self-ligating brackets but are comparable to conventional stainless steel brackets.7
| Ceramic brackets |
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Ceramic brackets are not without their disadvantages including:
Bonding and bond strength
Ceramic brackets cannot bond chemically with acrylic and diacrylate bonding adhesives due to their inert aluminium oxide composition. Consequently, the early ceramic brackets used a silane-coupling agent to act as a chemical mediator between the ceramic bracket base and the adhesive resins. This chemical retention resulted in extremely strong bonds that caused the enamel/adhesive interface to be stressed during debonding, risking irreversible enamel damage in the form of crack and delamination that often required dental restorations. Consequently, the challenge was to develop a bond between the ceramic bracket base and the enamel that clinically has adequate strength to accomplish treatment but can be broken at debond without damage to the enamel surface. The majority of the currently available ceramic brackets rely solely on mechanical retention, using standard light or chemically cured adhesives, without the need for additional special bonding agents. Numerous mechanical base designs are now available ranging from microcrystalline, mechanical ball, dovetail, dimpled chemo/mechanical, silane coated buttons and polymeric bases with many manufacturers claiming consistent bond strengths and debonding characteristics comparable to that of stainless steel mesh.
Several researchers have evaluated the bond strength of ceramic brackets with different retention mechanisms and concluded that mechanically retained brackets have adequate bond strength and appear to cause less enamel damage at debond compared to the chemically retained variety.14
16
Bond strength can also be modified by the choice of adhesive, different types of enamel conditioning17
and different etch times.18
The mean bond strength of metal reinforced brackets is reportedly significantly lower than conventional ceramic brackets and comparable with stainless steel brackets.19
Frictional resistance
Unlike stainless steel brackets, ceramic brackets can vary in fracture toughness and strength depending on the extent of the surface roughness. This, in turn affects the overall frictional properties of the bracket. Polycrystalline ceramics, due to their rougher more porous surface, have a higher coefficient of friction than monocrystalline ceramics and stainless steel, which are comparable. Polycrystalline ceramic brackets are manufactured either by an injection moulding process, which produces a smooth surface texture, or by milling or machining with diamond tools, resulting in a rougher final surface texture. Omana et al.,20
showed conclusively that machined ceramic brackets produce significantly greater frictional forces than injection moulded brackets. Even so, polycrystalline brackets generate significantly greater frictional forces than stainless steel brackets.21
,22
When clearances no longer exist between the archwire and the bracket slot, polycrystalline brackets demonstrate a rapid non-linear increase in resistance to sliding once second-order angulations increase above 4.8 degrees. Scratches on the archwire, with stainless steel debris on the outer slot wall edges, have also been observed.22
Regardless of form, the frictional characteristics of polycrystalline ceramic brackets are worst with any archwire combination, whether bearing against stainless steel, nickel-titanium, cobalt-chromium or beta titanium archwires, when compared to stainless steel brackets.23
26
In an attempt to improve the frictional characteristics of polycrystalline ceramic brackets, manufacturers have introduced metal lined/reinforced archwire slots (Figure 3
). They claim to provide smoother sliding mechanics and additional strength, to withstand routine orthodontic torque forces, whilst preserving the aesthetic appeal. Many different metal lined polycrystalline brackets are currently available (see Table 2
for details) with 18-carat gold inserts reportedly superior to stainless steel with regard to frictional resistance.27
Researchers have shown promising results with stainless steel reinforced brackets, demonstrating competitive frictional forces to conventional stainless steel brackets11
,27
and self-ligating brackets.11
Other studies have not reported such favourable results. Thorstenson and Kusy22
found no significant difference in resistance to sliding between aesthetic brackets, with and without stainless steel inserts, when clearances exist between the archwire and the walls of the bracket slot. When clearances no longer exist, the frictional resistances for both brackets generally increase at a rate equal to or greater than stainless steel brackets. They concluded that the addition of stainless steel inserts to polycrystal-line brackets did not considerably improve the resistance to sliding over those aesthetic brackets without inserts. Nishio et al.28
demonstrated significantly higher frictional forces with ceramic brackets with metal slots compared to stainless steel brackets. The difference is probably due to the difficulty in adapting the metal insert to the ceramic slot and due to their different expansion coefficients. Cacciafesta et al.29
found metal-inset ceramic brackets generated significantly lower frictional forces than conventional ceramic brackets, but higher forces than stainless steel brackets.
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Bracket breakage and fracture resistance
The low fracture toughness of ceramics leads to a higher incidence of bracket breakages than with stainless steel brackets. Product design and the manufacturing process are the two main factors determining the strength of ceramic brackets, with the design of the inner slot and tie wing being critical to the strength of the appliance. Tie wings can easily fracture due to the high torsional forces exhibited by rectangular wires and surface flaws within ceramic brackets can lead to cracks and fractures when the bracket is stressed. Injection moulded brackets have a much smoother finish than machined brackets thus reducing the number of surface flaws. Refined manufacturing techniques including boron carbide tumbling process (Inspire IceTM) and surface heat treatments may produce ultra-smooth surface finishes and rounded facial contours to improve frictional resistance and patient comfort.
Iatrogenic enamel wear
Ceramic brackets, being second in hardness only to diamond, are significantly harder than enamel. Rapid and severe enamel wear to the opposing dentition has been reported when ceramic brackets are placed in the lower arch.31
Therefore, caution should be exercised to prevent contact of the ceramic bracket with opposing enamel surfaces. The use of polycarbonate brackets in the lower arch has been recommended if overbite is a concern as they are less abrasive to the opposing dentition. In response to the risk of iatrogenic enamel damage some manufacturers no longer produce lower bicuspid ceramic brackets and have developed low profile or bevelled brackets for the anterior mandibular segment. Elastomeric ligatures that cover the occlusal tie wing slot, thus preventing contact of the opposing dentition with the ceramic bracket, are a further method of reducing the risk of enamel damage. However, these are bulky and concerns exist over oral hygiene implications. Alternatively, most patients will accept metal brackets on the lower arch, particularly when shown that they will display little if any of the lower brackets during normal function (Figure 4
).
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Debonding
Due to their pliable nature, metal brackets can be removed safely and atraumatically from the tooth surface via distortion of the base. However, rigid ceramic brackets present a debonding challenge, with enamel damage more likely from debonding ceramic as opposed to metal brackets.15
The sudden nature and the degree of force required to achieve mechanical bond failure of the early chemically bonded ceramic bracket, often resulted in enamel fractures and delamination. Alternatively, the brackets shattered leaving the base still attached to the enamel surface. Removal of the residual ceramic, using a diamond bur in a high-speed handpiece is both difficult and time consuming. Grinding ceramic materials from the tooth surface generates heat, resulting in potential pulpal damage especially if low speed grinding without a coolant is used.32
Large ceramic fragments pose the risk of aspiration of the radiolucent material by the patient and produce ceramic dust that has been associated with skin and eye irritation.33
Most ceramic brackets are now mechanically retained and many alternative debonding methods have been suggested, to avoid the complications associated with ceramic bracket removal. It is recommended that all excess flash be removed from the bracket/enamel interface prior to bracket debonding. Notching of the bonding adhesive prior to bracket placement has been shown ex vivo to significantly reduce the mean and maximal debond forces thus eliminating ceramic bracket fracture. This technique may help facilitate the removal of ceramic brackets but it is demanding of clinical time and expertise.34
The following methods of debonding ceramic brackets have been described and their advantages and disadvantages are discussed in Table 3
.
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Many manufacturers claim that current ceramic brackets debond as easily and as safely as metal brackets. 3M Unitek have patented a debonding slot and stress concentrator located on the base of their ClarityTM bracket. The debonding slot concentrates stress at this point, causing the bracket to collapse under gentle pressure from How or Weingart pliers. This allows debonding in a similar method to metal brackets, with most of the residual adhesive remaining on the enamel surface.35
The failure at the bracket/adhesive interface decreases the probability of enamel damage but necessitates the removal of more residual adhesive after debonding.36
The patented crystal-mesh base of the MXi® and InVu brackets (TP Orthodontics) is squeezed with ligature cutters and the bracket reportedly releases from the tooth in the same manner as a metal bracket. The tensile forces generated during debonding claim to be much lower than those of conventional ceramic brackets and metal lined brackets as the polymeric base undergoes plastic deformation resulting in shear bond failure.35
The failure at the bracket/adhesive interface decreases the probability of enamel damage but again necessitates the removal of more residual adhesive after debonding. It is important to consult the individual manufacturers guidelines regarding their recommended debonding instructions for removal of their brackets.
| Conclusion |
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| Acknowledgments |
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| References |
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